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Kenny - my Alfa 33! Kenny, the inspiration!

"Kenny" - My 1985 Alfa Romeo 33 TI

Last updated 16th June, 2002

Contents

Why Kenny?
Latest work on Kenny
The Many Deaths of Kenny
Kenny's Auto Italia Photo Album
 Introduction to the Alfa 33
Kenny's vital statistics
The Power of Kenny!
Plus and Minus
Work done on Kenny
 Miscellaneous


Why Kenny?

After my third blow-up on the race track (see "The Many Deaths of Kenny") in nine club race meetings, and having not had a name for the car at that stage, I decided that it would be appropriate to name it after Kenny, the, er, longevity-challenged character from South Park.

As I had better things to do with my money than pay four-figure repair bills, Kenny spent a quiet 1999, not going anywhere near a race track.  However, the new millenium dawned and full of hope I took Kenny out on the track for the first time in 18 months on 7th February, 2000 at Wakefield Park.

No, this time Kenny didn't have an engine or gearbox failure.  Instead he broke part of the left-hand rear Watts linkage due to a fatigue crack!  Further investigation at Autotech revealed three other cracks at the front end, and so I took the hint.  Mechanical failures can break the budget, but structural failures can break your neck....

Thus Kenny will stay away from racing from now on, as the racetrack is obviously far too dangerous for him.

Kenny's final score is four failures out of ten contested AROCA events!

So Kenny has spent the last couple of years confined to public roads.  There was a postscript to the fatigue failure of the Watts linkage; in December 2000 it went again, this time on a public road, fortunately within Canberra!  Took it to Autotech and they replaced it, then removed the urethane bushes from the rear suspension and went back to rubber.  It appears that the 33/Sud rear suspension can't stand up to the reduced compliance of the urethane material; be warned!

I occasionally think of moving to another car, but I can't think of anything else that combines driving fun with practicality, reasonable economy and character without spending a lot more.  Not to mention after working on it for so long I know almost every nut and bolt on it.

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Recent work on Kenny

April 2002:  Mostly routine servicing over the last two years apart from another broken Watts link as described above.  Four new tyres and regassed hatch struts January 2002.  Very stupidly poured some c. 12 year-old fuel I found in the shed into Kenny and needless to say ended up with a tank half-full of water...  Had that corrected, brake fluid replaced and also the (leaking) heater core replaced by Moro Motors, in Mitchell, ACT.  (No offense to Autotech who've serviced the car previously; it's just that with my work now being at the University of Canberra Fyshwick is a long way away!).  Central locking as temperamental as ever, but I am at last getting the high beam to (intermittently) work again!.

April 2000:  Replaced worn out right-hand front door rubber.  Finally traced problem with instrument panel lights to faulty soldering in the rheostat module.  Replacement soon to be purchased...  Removed race harness as Kenny was not to race again (sob!)

February 2000:  Before 7th February race meeting:  preparations for new club racing season.  New steering wheel, full race harness, modified spacers below driver's seat to give (slightly) more helmet room.  After 7th February race meeting:  off to Autotech Alfa (yet again...) for replacement of broken Watts linkage arm, three other fatigue cracks around the front end found and welded up, rear muffler replaced.

December 1999:  changed the oil, restarted and smelled petrol...  Opened the bonnet and saw a 1 cm gash in one of the fuel hoses, and petrol spraying everywhere!  Apparently just gave up due to old age; just as well it didn't happen on the race track!  Kenny has now had a complete change of fuel hoses...  Finally got the headlights to stay on after finding loose connections.

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The Many Deaths of Kenny!

Dead Kenny! Dead Kenny - the Alfa!
March 1997
Wakefield Park Spun two bearings due to oil surge
June 1997
Wakefield Park Broke three teeth off second gear synchro
September 1998
Eastern Creek Over-revved and bent all four exhaust valves
February 2000 Wakefield Park Fatigue failure in left-rear Watts linkage

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Kenny's Auto Italia Photo Album

At Auto Italia 1995 At Auto Italia 1996
At Auto Italia '95
(with pinstripes!)
At Auto Italia '96
(without pinstripes!)
On tow!
At Auto Italia '99
Why Kenny didn't make it
to Auto Italia '97!
At Auto Italia '99
At Auto Italia 2000
Kenny at ai2002
Left:  Kenny at Auto
Italia 2002, obviously of some interest!

The day before Auto Italia '97 there was a driving event at the (excellent) club track of Wakefield Park, about 80km from Canberra near the town of Goulburn. In my first experience of circuit racing I drove out there, raced in both hill climb and lap dash, had a ball but unfortunately came back on a trailer with a a couple of blown big-end bearings; bad case of oil surge at 7,000 rpm on the hillclimb...

See the Auto Italia '97 album for photographs and further details of the event and my little incident, which made me a minor celebrity!

Sorry, I didn't get a photo of Kenny at Auto Italias '98 or 2001.

Go to the Auto Italia Home Page!

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Introduction to the Alfa 33

The Alfa 33 is not one of the most loved Alfas, even though it was Alfa's biggest selling car ever (980,000 sold over ten years, CAR (UK), July 1995, p. 32). Had it not come after a car as brilliant as the Alfasud I think it would have been regarded more kindly. The worst features of the 33 (ergonomics, gearshift, build quality, no torque) are shared with the 'Sud, it handles nearly as well, alas doesn't brake or steer as well, but it is more practical, easier to live with and (importantly for me) easier to maintain. It is, in short, a compromise, and compromise is not a word normally associated with Alfas...  (For another compromise Alfa Romeo, see the Alfa 90 page).

After it had been replaced by the 145/146 there seemed to be a more favourable view of it from some writers (eg Auto Italia magazine March/April 1996), as it was no longer expected to be another 'Sud.  Of course the 145/6 have now been replaced by the luvverly 147...

I love mine and it has been a great first Alfa. The cruise control has immensely helped overcome my problems with that awful accelerator position (right-hand drive in Australia remember...) and made long-distance journeys much more practical, although the car becomes very hot inside with the windows up in summer heat - all that black on the interior methinks.  However, this was improved by work on the heater; I suspect some heat was always flowing into the cabin before.  (However, said work on heater core did not cure a small leak in it, and I had it replaced c. April 2002; believe me, I never want to take a 33 heater out again!!!)

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Kenny's Vital Statistics

Model: Alfa Romeo 33 TI
Build date: November 1985
Engine: 1.5 litre flat four, twin Webers
Nominal power output: 79 kw (105 bhp) @ 6,000 rpm
Nominal torque: 98.45 lb/ft @ 4,000 rpm
Colour: red with black trim
Fuel consumption: 9-10 litres/100 km around town
Mileage: 235,000 km (as at 16/6/2002)d
Modifications: Alfa 33 GCL seat on passenger side only,
relays for headlights and starter motor, cruise control, K&N filter
Koni shocks.

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The Power of Kenny!

Autotech Alfa installed a dyno in early 1997, and the local chapter of the Alfa Romeo Owners' club turned up one evening in February 1997 for a group Italian Tune-Up to christen same. My 33 was least powerful on the day (but it was the only flat-four there...) with 56 hp at the front wheels. Interestingly, removing the air filter brought it up to 60 hp, but with a flattened power curve suggesting the engine was then running lean. (Click for power curve...) Following the engine rebuild with a K&N filter it is developing 58 hp and more importantly for normal driving has more torque between 3 and 4,000 rpm (click for power curve, doesn't show peak)

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Plus and Minus

Likes: fabulous free-revving engine, responsiveness and communication, feel of steering mechanism, room, equipment, performance/economy balance, character, looks, reliability (don't laugh!), ease of heel-and-toe gear changing. 

Dislikes: accelerator (and to lesser extent brake) pedals too far to left, brakes fade too easily, not much feel through steering, maintenance requirements, car still unsettled in medium-fast corners (but less now with new shocks), I'm now over 40 so sometimes I feel like something a bit softer!, why isn't there a hatch release on the hatch itself?

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Work done while I've owned Kenny

New clutch, gearbox rebuild (including synchros replaced on bottom three gears), new water pump, new starter motor, rear brakes overhauled, carbies and ignition overhauled, cracks in front subframe welded up, front and rear respray after a crash in 1995, pinstripes removed, front disks replaced, Alfasud front anti-roll bar fitted, aftermarket cruise control, engine rebuilt after blowup at Wakefield Park club day, middle muffler and cam belts replaced, baffle fitted to sump, gearbox rebuilt *again* following breaking three teeth off the second gear synchro ring at a race meeting, clutch master cylinder replaced, Pagid front pads and Valvoline racing brake fluid fitted, front end geometry fixed up, relay for central locking replaced, shocks and rear rubbers replaced, K&N air filter fitted, full front factory spoiler fitted, exhaust valves replaced and top end work done after BIG overrev at Eastern Creek club day, fuel hoses replaced, full harness fitted (and since removed following Kenny's retirement from racing...), driver's side door seal replaced, new sports steering wheel, front arm of left-rear Watts linkage replaced following fatigue failure at Wakefield Park, three other fatigue cracks found and repaired, rear muffler replaced, heater core replaced.

Cost of above: don't ask...

Work I'd like to do: fit front braces as per 33 16V's to stiffen front end further, get bonnet and doors resprayed.  Major work on the electrics, which are perpetually (mis)-behaving in the finest Italian fashion...  (In eight years I have never had all the electrics working at once!)

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Miscellaneous

History: bought new by a young fellow in Queanbeyan (near Canberra), I think an accountant, from Ray Gulson (well-known Canberra dealer). Back-traded on a Mitsubishi Colt when owner bought a house. Second owner much older; had been involved in rallying and fitted headlight relay. Sold to buy a sailplane/glider (and bought an Alfetta as a tow car for same). I believe he now drives a SAAB 9000. Third owner a young computer programmer who had it a bit over a year; sold when he bought a house. Then bought by yours truly... Was going to be sold, but the intended replacement 1980 Guilietta was written off after I'd had it a month...

Maintenance: I do most routine work myself, with all the non-trivial/tricky stuff by Autotech Services (Canberra's authorised Alfa dealers) until recently when I started going to Moro Motors as they were closer to my new job.

Special thanks for help and advice: Autotech Services (especially Peter Dowling, the proprieter), members of the Canberra chapter of the Alfa Romeo Owners' Club of NSW, my wife for putting up with my little indulgence!

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