The LARCAN page and photo's

After many years of using various valve amps for 50MHz, it was time to go solidstate but how to do this without breaking the bank?  An email from a friend in Perth alerted me to "some modules that looked interesting" on ebay USA.  When I looked there were these ex TV transmitter amplifiers from a Canadian company called LARCAN.  As it turned out the USA had already turned off most of their low band analouge TV transmitters and a large number of these modules had hit the HAM market.

In Australia there are a number of these LARCAN TV transmiters still in use, some on CH3, some on CH1 and at this time some still on our CH0 (46.250 Video) but I could not be sure that the amps would ever become available to HAM's so I took the plunge and sourced two of these via a very friendly club in the USA.  As it turned out the freight was almost as much as the purchase prices, so AUS$1,300 later, I had two modules to start my journey with.

Resources

If you are after some background on these, I would suggest you start at these sites:

http://www.mmra.org/larcan/index.html

http://groups.google.com/group/larcan-6m-amplifiers

http://picasaweb.google.com/bryan.cerqua/Larcan6MeterAmp#

http://www.k8gp.net/station-equipment/hp-3000w-power-supply-info

Power supplies

This seemed to be a bit of a hurdle until I found that on the Oz enbay site there is a computer recycler that is selling brand new ex HP blade server 50V 3KW switch mode supplies for $45, what a steal, so I bought two.  They are still listed on ebay Oz as at Sept 2011, look for these keyword details:

HP 3000W HS Power Supply Proliant BL p-Class 226519-001    $45

If you are looking for a good source of info about these HP server power supplies, I would suggest you have a read of the pages from Lance Collister W7GJ here, this page is mostly about the HARRIS power amp modules but has some good info on the HP power supplies and noise filtering.

When connecting up your PSU to the Larcan module, ensure you have a good earth from the case of the PSU to the earth of the PA module, otherwise you will have S9 sized white noise on Rx.

My Journey with the Larcan 1KW

My modules were what is called a HI-LO, so they were designed for around 77 - 88MHz and above, as the LO-LO modules had all sold out.  Okay so thats not too big of a step, as there are details on how to easily change a HI-LO to a LO-LO out on the GEMOTO web site here or the Minute Man Repeater group.

So now I have my module converted to a LO-LO, by removing some links and then changing some chip caps. These are not just any sort of chip cap :-) these are high voltage multilayer ceramics from a US company called ATC  because there capacitors are so popular it is common to see most of this style of capacitors referred to a an ATC cap

So here I go, add some RF on 50.1 MHz and watch the needle on the bird wattmeter go twang on the end stop righ? nope all I get is the PSU tripping off on over current but why?
Okay the rig I was using to drive it (IC-575A) was spiking RF at the start of each test transmission when I used the front panel power control (ALC) to reduce the drive and causing the amp to draw excess current, bugger, need to solve that before I do some damage.

Next step, pad down the input with some fixed attenuators, over current problem fixed, 3 watts in and I get 100W out on 50.1, gee that seems poor (insert favourite swear words and repeat often).  Changed frequency on the driver transmitter up to 54.995 and now I get 350W out for the same drive level and more importantly a similar current draw from the PSU... Huh  some thing is not right here.

At this point I started walking in circles and double checking EVERY THING that I could think of. Why Me . . .  Why ME ! surely I did not deserve this, I have been good santa ;-)

Quite a few weeks go buy and I loose interest after lots of proding and poking as it seems that no matter what I do, this thing will not give a usable power level at 50.1 MHz and a simple calculation shows me I have around 22% efficiency for the DC going in (YUK) suddenly those valves are looking good again.

Well according to some of the post's in the google groups for the Larcans, a few had been using them on 50 MHz but most of the published conversions were for FM repeater use, so I started to post my problems to the group, some of the group members suggested a few things to check but in essence no change to my problem was found but it did force me to go and work my way through a module alignment to set the FET bias levels.

My next step was to do some low level sweeps of the module as a whole (HP tracking Gen and Spec-AN combination) which confirmed my suspicions from the higher power measurements, the modules have a crook old roll of below 55MHz.  This led me to look at the output combiners performance and I could see that there was an increase in the combiner loss of more than 3db from 55 down to 50MHz... yikes more than half my potential power would be lost in the output combiner.

During this time I zap'd some of my FET's in my first module with each giving me the dreaded blue flash as they expired, so now I have three of my 4 FET's with dud halves... sob sob.  Onto module two and start the conversion process all over again, remove shorting links, change input and output connectors and change caps maybe module number two will be better?  Nope same outcome but at least I have four good FET's on this one.

Then a posting in the google group from some one with similar problems, Dave Olean, K1WHS had run into the same problems as me when trying his amp at 50.1 MHz and was working on a solution too. Now some might recognise him as being the man behind Directive Systems but it took me a while to put two and two together :-) thanks for your efforts Dave.

Anyway Dave has spend quite a bit of time on this and come up with a set of mods that should be applied to ALL Larcan LO-LO modules (including conversions from HI-LO to LO-LO) if you want it to run on 50.1 MHz.  It includes extra capacitors on each AMP module and extras caps in the output combiner.

Quite simply the Larcan modules drop of dramaticially in performance as you go lower in freq and by the time you reach 50.1 MHz you are already 4 MHz below their bottom limit from the factory.  See daves article here

As Australia still has at least one active CH0 Larcan TV transmitter (due to go off in June 2012) that I know of, it seemed a natural leap that they would have details of how they got them to work at 46.250 MHz (video carrier) so stay tuned as we seek out what the factory did to get these modules to work on and below Six metres and maybe then we will see further improvements on the work done by K1WHS to get these kicking arse on 50MHz.

Australia has quite a few Larcan transmitters that are now out of service, most are CH1 and above (LO-LO and HI-LO) so there should be an abundance of these modules available once the disposal process is worked out.

March 2012:
I am in the process of applying Daves changes to my LO-LO and will fill you in on how it goes.

Late March 2012:
Have sat down and made the changes to my now LO-LO module to fit in with the capacitor values in Dave Olean's article. WOW, the Bird watt meter (500W slug) now easily goes full scale at 50.1 MHz with just 5W of drive from the FT-817.  I can finally say I am impressed and the power supply is hapy too.

April 2012
time to do away wit the Larcan DC power connector and use a standard Anderson power pole on a flying lead from the PA module

I have a LO-LO Do I need to change the capacitor values? YES you do!

There seems to be some confusion as to whether the article by Dave Olean (K1WHS) applies only to a HI-LO conversion or to an existing LO-LO as well.  The simple answer is BOTH need these changes to be made.  The starting point for Daves investigations was that he had, like me, converted his HI-LO module to a LO-LO then found that the LO-LO configuration was not the complete answer.  If you have a LO-LO module then you need to make the changes he outlines in his article.

Following his suggested changes shown in the article has been the only way I have had any success with my Larcan PA on 50MHz.  If you want to use it at 53MHz for FM then you can leave it as just a basic LO-LO with a some what reduced efficiency.  I must thank Dave for his work and his contribution the the google group for Larcans.


IPA-2

For those looking for a slick 500W amplifier, I would HIGHLY recommend you skip the full PA module and grab what is called the IPA-2 module.  It has two out of the four PA module on it and it is split/combined with comercial ARNEN hybrid's and has none of the problems with the high power combiners seen on the main 1Kw module, photos and more information here   If you want to maximise its efficiency you should make the relevant changes to each PA module that is outlined in Daves article.
DC connections
Its time to retire the special larcan connector and replace it with some thing more common
off with the connector
Larcan DC connector removed, tapped out the bottom right hole to 6mm (1/4")  and roughened the surface to get a good earth.
The +ve is just another 6mm bolt and nut combination.
This also allows me to get a RFI suppression ferrite close the DC input for the amp.
anderson
50A Anderson power pole connector, a bit BIG for the job but all I could find at the time
RF and DC earth
There is an un-used 4-40 threaded hole under the input connector, I have tapped to be 6mm (1/4") and it is used for the earth connection to the HP switch mode PSU.

Pictures, in no special order

output connector
Original output connector.

output
top view of original output connector

control board
This is the BIAS and control board on the rear pannel (output connector to the right)

rear panel
Power connector and BIAS / control board

input connector
Input connector after being changed to a BNC

ready for new output connector
Original output connector removed and a scheme to replace it is hatched

power!
A view from the rear of the module looking along the fuses and FET's (input to the left, output to the right)

top view
Top view of a LARCAN PA, shorting links still on output strip lines

one section
Detail of a single 250W section, showing the shorting strips on the output lines to raise freq [HI-LO] (removed for [LO-LO])

output N connector
My version of a new output connector for the P.A

larcan output N
top view of the new bracket and N type output connector

larcan output N
Side view of the new bracket and N type output connector

larcan output N
rear view of the new bracket and N type output connector

cap mod
After mods to each 250W module, still need to improve the output combiner (poor soldering on my first "test module" has since been cleaned up)

This web page was last edited on Saturday, 17th March 2012 by vk5pj